Alcohol evaporator installed between dryer and supply tank. Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. View online or download Wabco 1200 Plus MCP Maintenance Manual. 35. Part . Some innovations in this field belong to the brand. I bet you never had both coalescing filter and the desiccant filters . Repair heater circuit. Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . Air dryer frozen (water collecting in base of dryer is freezing). products Details List Cut-out pressure never achieved by air compressor. 0000030729 00000 n The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. The comparison of the monthly costs. Troubleshooting and Testing. 0000001763 00000 n Drain all pressure from the air system. Ships within 3 to 6 weeks. Debris under purge valve seat, such as particles from fittings or air inlet line. Sign up to receive all the latest product news. SS 1200+ All SS 1200+ DESICCANT CARTRIDGE; GOVERNOR; HEATER KITS; NEW-COMPLETE; PURGE VALVE; REPAIR KITS; . 0000006248 00000 n Air dryer not plumbed correctly (connections reversed). 0000049246 00000 n 0000049093 00000 n `` 3;M\. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. 0000036105 00000 n Repair/replace per manufacturers instructions. The brand Wabco is Belgian. dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Check for air leaks in system and repair as needed. The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). 0000037428 00000 n United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. 0000049070 00000 n A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. 0000020675 00000 n Accupart International Control Port: 0.25 in.-18 NPTF. Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. This product's warranty may depend on type and vocation. WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. System saver series single cartridge air One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. 75 0 obj << /Linearized 1 /O 78 /H [ 1279 484 ] /L 349800 /E 55289 /N 12 /T 348182 >> endobj xref 75 39 0000000016 00000 n Section 8: Appendix V - Temporary Air Dryer . Check heater. 0000049377 00000 n WABCO 1200E Manual Online: Troubleshooting. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. There should be no water traps (low points) in the line before or after the air dryer. dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. 0000001128 00000 n Ensure dryer port 4 line is connected to the *UNL port of the air governor. Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. 7 Black Rock Road Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 Repair/replace per manufacturers instructions. Sign up to receive all the latest product news. 22-30 ft-lb (30-40 N m). Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. Park the vehicle on a level . Ensure lip on aluminum washer faces DOWN, away from dryer. Inspect compressor. Wrong air line connected to dryer port 4 (unloader port). For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Replace the air dryer. Disconnect all air lines. Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. trailer << /Size 114 /Info 71 0 R /Root 76 0 R /Prev 348172 /ID[<7b8801aaa4f077d6a76a926cc87e3e71><7b8801aaa4f077d6a76a926cc87e3e71>] >> startxref 0 %%EOF 76 0 obj << /Type /Catalog /Pages 73 0 R /PageMode /UseThumbs /OpenAction 77 0 R >> endobj 77 0 obj << /S /GoTo /D [ 78 0 R /Fit ] >> endobj 112 0 obj << /S 305 /T 412 /Filter /FlateDecode /Length 113 0 R >> stream 0000030707 00000 n 0000001741 00000 n $525.53. This is the Meritor WABCO 4324130010 air dryer. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Leak in line between supply tank and governor. . Use markers to label the lines for proper reinstallation. Maintenance interval not followed. $47.11 USD. Inspect air governor. WABD1226-G, SAFETY VALVE, WABCO TYPE. Make sure pressure-controlled check valve is installed correctly. Install Econ valve to provide make-up air to compressor. 2 Component Removal and Installation. NOTE: This procedure is for removing and replacing a unit. Rapid spitting of air from purge valve in small amounts. Turbo cut-off valve not sealing. Troubleshooting. 0000008998 00000 n Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. Carson City, NV 89706 BH&ecS Air flows out of purge valve entire time compressor is unloaded. If no leaks in system, check compressor output. It features a spin-on desiccant cartridge. (48 pages). Wear safe eye protection. Remove regeneration valve and clean oil from diaphragm. Part# 815-4324709212 . We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Heater Kit. Integrated Governor. Customer Service CAN 1-800-267-9247. 0000015804 00000 n Maintenance Tips. Compact Air Dryer for class 7 & 8 on-highway tractors. Resources. Part no. Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. Its history began in the 1869. 28. Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation 0000004906 00000 n No air pressure build-up in system. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. 4. . Inspect compressor per manufacturers instructions. Quick view Compare . or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. Figure 2.26 and Figure 2.27. Compact 1200 Series - 11.2" Tall. Moisture that Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. Its history began in the 1869. operating pressure 145.0 psi Opening pressure 185.65 psi Tests. Air dryer not connected to supply tank or connections reversed at dryer. No electrical power to heater connector. Blocked line/pinched line from purge tank. Metri-Pack Type Heater Connector. KIT, AIR DRYER, WABCO TYPE TWIN. . dryer must be replaced). Remove cartridge and clean dryer sump area. 0000004699 00000 n These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. Wabco air dryer troubleshooting The brand Wabco is Belgian. Air dryer does not purge when compressor unloads (no blast of air from purge valve). 0000001988 00000 n No airflow from purge valve after initial purge blast (dryer decompression). 0000015826 00000 n The pressure protection elements are non-serviceable. 12V-100W. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. 0000043550 00000 n Purge valve snap ring not fully seated in groove. Move dryer farther from compressor. Please contact our customer service team for more details. Lightweight. 0000002177 00000 n Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. its mounting location. NOTE: There must be power to the heater connector the entire time the vehicle's ignition is ON. Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. New parts - no core charges. Make sure governor to dryer port 4 line is free of water/oil. Air line between governor and air dryer port 4 kinked or plugged. Tell us what you need or were expecting to find. For assistance, call the Meritor OnTrac Customer Call Center. Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. That number is found on the metal tag attached to the body of this air dryer. 0000020697 00000 n Quantity: Description. . Pressure-controlled check valve not installed in system or not working properly. Increase air system capacity or reduce air demand. $14.46 USD. 30. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. The best location for dedicated purge tanks is above the air dryer Extreme Heat Check to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. Compressor not completely unloading when cut-out pressure is reached. Connect heater electrical plug to heater receptacle. Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ Air governor has less than 16 psi (110 kPa) range. Part# 815-4324139292 . ^rTqL`^1J7tHHqR$}>&:@ Model 1200 & 1200P Air Dryers . Wabco SS1200 Plus Type Air Dryer *NEW*. Check for a blown fuse. For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. Lip seal installed upside-down on piston. $15.47 USD Not Yet Rated | Write the First Review. Truck Troubleshooting Guide: TP09121: Filling the Hyd Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. d. Allow at least two inches (51 . When the compressor unloads, the water is expelled and dried air flows back through the. Attach the new unit to the frame or mounting bracket with new, mounting capscrews and washers. 0000003328 00000 n Inspect governor per manufacturers instructions. Figure 2.24 and Figure 2.25. R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. Regeneration valve not shutting off regeneration airflow. 0000003541 00000 n 0000010099 00000 n document search. Pressure-controlled check valve properly installed, but one-way check valve not removed. Verify proper dryer installation per system diagram. Troubleshooting. Install pressure-controlled check valve in secondary tank. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. No regeneration cycle. 866-736-4222 (Toll Free) | | . If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. New WABCO SS1200 Air Dryer. Purge valve frozen open (cold weather operation). Verify coned air line installation and correct as needed. 950015K. How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. . Add to Cart. Product line Reman. Inspect and replace outlet check valve as needed. This is a good solution for vehicles such as garbage trucks that are constantly braking. Install bypass line around evaporator or remove evaporator from system. Test the installation for correct operation. Can't find what you are looking for? WABCO Easy-Stop Basic . We are doing scheduled site maintenance. CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . Clear blockage. Skip to the beginning of the images gallery. WABCO 4324709222 Check Valve Repair Kit. Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. 0000008976 00000 n 29. Pressure protection elements will not open. Some innovations in this field belong to the brand. Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 Product line Midland. Leak in line between governor and dryer port 4. SYSTEM SAVER 1200 PLUS SERIES SHOWN. Thus, the company produces air dryers. properly. Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: [email protected], if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). 10 psi is taken from supply and secondary tanks. 2. . Replace desiccant cartridge. Complete SS1200 Plus Type Coalescing Air Dryer Assembly. USA 13 standard packs in stock. AT955205K: 14341. Some changes in plumbing and/or installation may be required. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. Product Catalog or 0000025931 00000 n 0000038578 00000 n Repair cause of low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc. Regeneration cycle too short (less than 10 seconds). 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) One-way check valve installed in supply tank. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. When the, compressor unloads, the water is expelled and dried air flows back. Review the application guidelines. Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. 0000025953 00000 n Part# 815-4324709212 . Part# 650-R109994 . Skip to the end of the images gallery. 0000049169 00000 n Water in system tanks, everything else checks out okay. Repair/replace per manufacturers instructions. Availability - If no Inventory shown, call regional CS. item status Active. Lip must face UP (towards dryer). Dessicant saturated. Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. Tighten the capscrews to. This back flow dries the desiccant, preparing it for the next cycle. Outlet check valve not seating. Moisture that, condenses out also collects in the base of the dryer. Increase air system capacity or reduce air demands. . air dryer to your older Wabco Compressor Repair Kit BMPS21434 April 18th, 2019 - Quality replacement head cylinder kit rebuild kit for Wabco Part Number 91115392 System saver series single cartridge air %PDF-1.3 % System Saver 1200 Installation Instructions. Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). 50. 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. It features a spin-on desiccant cartridge. Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. 0000036128 00000 n Availability - If no Inventory shown, call regional CS. (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. 955205. item status Active. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port Remove the air dryer from. System saver series single cartridge air Replace outlet check valve. Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer. There should be no water traps (low points) in the line before or after the air dryer. Repair or replace as needed. Maintenance. 0000043573 00000 n Go directly to our Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. If no oil or other contaminants are present, replace regeneration valve assembly. Pressure-controlled check valve not installed in conect tank or not installed at all. 0000007820 00000 n Water, oil, or sludge in air system tanks. Wrong air line connected to dryer port 4. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. High air system demands during compressor unloaded cyde. Replace turbo cut-off valve. 2022511. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Special Order. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. 0000001225 00000 n nRemove and inspect purge valve and clean water/oil from top of piston. One cartridge is drying air while the other is regenerating. through the dryer, drying the desiccant for the next cycle. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. d. Allow at least two inches (51 . Check and replace pressure-controlled check valve as needed. 0000001279 00000 n Table D: System Saver Series. The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. 0000006454 00000 n b. The System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. $91.19 USD Not Yet Rated . Canada. WABCO 1200E Manual Online: Air Dryer Assembly. Replace with correct voltage air dryer. Delivery Port: Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. The site may feel slow and unresponsive at times. Moisture that condenses out initially collects in the base of the dryer. Remove one-way check valve. The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Air leak at turbo cut-off valve vent Rubber seal damaged or missing. Part# 4006110500 OLD# R955205. Replace desiccant. Air Dryer - Wabco System Saver 1200. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. 0000007605 00000 n Dry system air flows back through the dryer. Dryer leaks from purge valve during compressor loaded cycle. Ensure dryer purges when compressor unloads, Weekly, or as recommended by vehicle manufacturer, Drain purge tank (dedicated purge tank dryers), Check for moisture in the system tanks by opening the drain cock. b. Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. Replaceable Spin-On Cartridge. Heater assembly not working. This heater from WABCO has a calculated volume of .428. Part no. Holset E-type compressor used, but no Econ valve installed. The leak may cause excessive compressor cycling or prevent the system from building air pressure. Thus, the company producesair dryers. Figure 2.25. Inspect valve bore for wear. Meritor WABCO System Saver 1200 Installation Manual (.pdf) 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) (48 pages). Low voltage to heater connector. Easily replaceable spin-on desiccant cartridge. The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 Purge valve washer installed upside-down. Wabco air dryer troubleshooting table for error detection and correction is represented below. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Repair/replace if necessary. Add cooling coil or heat exchanger before air dryer. Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. This is a temporary bypass of the air dryer, and full repair of the unit . Qty. Cartridges and Kits include all replaceable O-Rings. This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. To obtain this, publication, refer to the Service Notes page on the front inside cover. Disassemble and dean purge valve. Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. Regeneration valve not shutting off properly. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . Wabco 1200 Plus MCP Pdf User Manuals. dryers, NOTE: This procedure is for removing and replacing a unit. Add additional compressor discharge line before air dryer. 35. . WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. Troubleshoot the Air Dryer 1. Frequency varies with engine speed. 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